Chemical Processing
The chemical industry is a diverse and integral part of the global economy, involved in the production of a wide range of chemicals and chemical-based products. It plays a pivotal role in modern society by providing essential materials for various sectors, including manufacturing, agriculture, pharmaceuticals, energy, and consumer goods.
It can be further sub-divided into: Basic Chemicals, Specialty Chemicals, Agro Chemicals, Polymers and Plastics, Bio Chemicals, Petro-Chemicals and Pharmaceuticals. MASCOT has an extensive supply reference in all of these industries. MASCOT application engineers have an in depth understanding of various processes involved in this industry and work with major end customers to solve their complex problems.
We work with Major EPCs on their greenfield, unit addition, debottlenecking, capacity upgradation projects to offer them the right control valve products and support their project stages right from sizing to installation and commissioning.
Chemical industry sees some of the most challenging applications from Highly Corrosive Fluids, Highly Toxic Fluids, Highly Flammable Fluids, Cavitating Service, Flashing Service, Highly Abrasive Fluids, Fluids with suspended solids and crystals, Tight Shut Off, Fugitive Emission Control, etc. MASCOT has the capability to cater to all these applications with the highly engineered products in its Portfolio.
Applications

Acid and Alkali Handling

Blending and Formulation

Crystallization Processes

Distillation Towers

Dosing and Metering

Drying and Coating

Drying and Coating

Evaporation Systems

Extraction Processes

Fractionation Towers

Granulation

Heat Exchangers

Polymerization

Quality Control and Sampling

Reaction Vessels

Reactor Cooling

Reagent & Exhaust Control

Reagent & Exhaust Control

Separation process

Solvent Recovery

Utility Systems

Wastewater Treatment

Applications

Acid and Alkali Handling

Blending and Formulation

Crystallization Processes

Distillation Towers

Dosing and Metering

Drying and Coating

Evaporation Systems

Extraction Processes

Fractionation Towers

Granulation

Heat Exchangers

Polymerization

Quality Control and Sampling

Reaction Vessels

Reactor Cooling

Reagent & Exhaust Control

Separation process

Solvent Recovery

Utility Systems

Wastewater Treatment

Importance of Control Valves in Chemical Industry

Process Control and Optimization

Control valves are central to managing critical parameters such as flow rates, pressures, and temperatures in chemical processes. Precise control allows for the optimization of reactions and the efficient use of raw materials, energy, and resources, leading to higher process efficiency and reduced production costs.

Safety

Safety is a top priority in the chemical industry, where the handling of hazardous and reactive substances is common. Control valves play a vital role in maintaining safe operating conditions by regulating pressure, temperature, and flow to prevent over pressurization, overheating, and other potentially hazardous situations.

Product Quality

Control valves ensure the consistency and quality of chemical products by precisely controlling the addition of reactants and additives. This precision helps meet strict quality specifications and regulatory requirements, enhancing the marketability of chemical products.

Batch and Continuous Processing

Control valves are used in both batch and continuous chemical processing. They enable smooth transitions between different process stages and ensure product uniformity in batch operations.

Corrosive and Abrasive Materials Handling

Control valves designed for corrosive and abrasive materials ensure the durability and longevity of equipment, reducing maintenance and replacement costs.

Featured Products

GFlo

EFlo

VFlo

DiskFlo

Customers For Chemical Industry
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